• Adjusting 78xx/79xx Regulators

    From G8MNY@4:902/6 to WW on Tue Jan 7 05:00:42 2025


    By G8MNY (Updated Feb 05)
    (8 Bit ASCII graphics use code page 437 or 850, Terminal Font)

    There are 3 ways to simply increase the regulator voltage.

    1/ Add a series zener or diodes or a mixture in the common leg. Most makes of regulator put about 50uA down the common leg, this may affect the zener/diode drop. A pull up R of a few kê from the zener to the output could be needed with slightly leaky zeners/diode to get the desired drop.

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    +12V >ÄÄÄÄÄÄÂÄÄÄÄ´ 7805 ÃÄÄÄÄÄÂÄÄÄ> +8V
    RAW DC ³ ÀÄÄÄÂÄÄÄÙ ³
    FROM >2200uF ³+ comÃ Ä ÄRÄ Ä ´
    BRIDGE 16V === _³_ ³
    RECTIFIER ³ /_\` 3V === 0.1u
    & 10V AC ³ ³ ³
    0V >ÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÁÄÄÄ>

    Thermal stability fair, as it is dependent on Reg + Zener, 3 Ä 5V zeners generally have the best stability!

    in ÚÄÄÄÄÄÄÄ¿out
    +12V >ÄÄÄÄÄÂÄÄÄÄ´ 7805 ÃÄÄÄÄÄÂÄÄÄ> +5.5V
    RAW DC ³ ÀÄÄÄÂÄÄÄÙ ³
    FROM ³ com³ ³
    BRIDGE >2200uF ³+ _³_ ³
    RECTIFIER 16V === \_/ 0.5V === 0.1u
    & 8V AC ³ ³ ³
    0V >ÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÁÄÄÄ>

    If the diode is an LED, the voltage increase could be 1 Ä 1.5V depending on the colour & current fed through it.

    Thermal stability poor, as it is dependent on Reg + diode, the diode drop will alter quite a lot hot to cold.

    in ÚÄÄÄÄÄÄÄ¿out
    +24V >ÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄ´ 7805 ÃÄÄÄÄÂÄÄÄ> +15.5V BOOST
    ³ ÀÄÄÄÂÄÄÄÙ ³ +15.0V NORMAL
    RAW DC >2200uF³+ com_³_ ³
    FROM 30V === /_\' ³
    BRIDGE ³ NORMAL____³ 10V === 0.1u
    RECTIFIER ³ BOOST O _³_ ³
    & 17V AC ³ \o \_/ 0.5V ³
    0V >ÄÄÄÄÄÁÄÄÄÄÄÄÄÄÁÄÄÄÄÁÄÄÄÄÄÄÄÄÁÄÄÄ>

    Thermal stability poor as it is dependent on Reg + Zener + diodes,


    2/ Add a series R in the common leg. Most makes of regulator put about 50uA constant current down the common leg, so a small R can uplift the voltage.

    in ÚÄÄÄÄÄÄÄ¿out
    +22V >ÄÄÄÂÄÄÄÄÄÄ´ 7812 ÃÄÄÂÄÄÄÄÄ> +13.80V
    RAW DC ³ ÀÄÄÄÂÄÄÄÙ ³
    FROM >2200uF ³+ com³ ³
    BRIDGE 30V === Multi 10K === 0.1u
    RECTIFIER ³ Turn ³ ³
    & 16V AC 0V >ÄÄÄÁÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÁÄÄÄÄ>

    Thermal stability is good, as it is dependent on Reg + the constant current through the R, but that will be regulator make dependent.

    3/ Add a voltage offset ratio arm. The 330 & 1k pot give a zero to 4x max ratio arm, that magnifies the regulator voltage by up to 4 times, plus any voltage gained by adding resistance in series with the common leg.

    in ÚÄÄÄÄÄÄÄ¿out
    +24V>ÄÄÄÄÄÂÄÄÄÄ´ 7805 ÃÄÄÂÄÄÄÄÂÄÄÄ> +5V to +20V
    RAW DC ³ ÀÄÄÄÂÄÄÄÙ ³ ³
    FROM >2200uF ³+ com ³ 330R ³
    BRIDGE 30V === ³ ³ === 0.1u
    RECTIFIER ³ ³ 1V ³
    & 17V AC ³ ÀÄÄÄÄ>POT ³
    ³ ³ ³
    0V >ÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÁÄÄÄ>

    Thermal stability good, as it is dependent on Reg/multiplier ratio.


    NOTES
    A/ For all 3 types the input must always exceed the O/P by at least 2V so that the regulator's drop out voltage is always exceeded. There are low drop out types available (0.3V - 1V).

    Volts
    Off load 25_³ _ _ _ _ _ _ _ _ _ _ _ _
    On load __³ __ Discharge __ v
    Peak 23 ³ /' `-._ /' Capacitor
    Mean 19 --³ / `-._ / Peak-Peak Headroom is
    Min 16 __³/Charge `-._/ Ripple the voltage
    ³ Drop-out V ^ above Dropout
    Reg O/P -³-----------------v------ X O/P ripple
    13.8 ³ Unregulated
    ³ Dips
    ³
    ³
    ÀÄÄÄÄÄÂÄÄÄÄÄÄÄÂÄÄÄÄÄÄÄÂÄÄÄ>Time
    90ø 180ø 270ø Supply Phase

    B/ The maximium input voltage must not exceed the regulator max (e.g. 40V) othewise it may well go short circuit & put 40V on the Output!

    C/ Many regulator types have Thermal shutdown & the current rating of 100mA, 0.5A or 1A may be limited by poor heatsinking in practice. The higher the head room voltage the more power has to be dissipated.

    D/ The metal tabs must be insulated as they are connected to the regulator common on positive types, which is not ground! They are also the most negative part of a regulator so for -ve types that means the -ve input!

    E/ If there is a possibility that the O/P may be powered but the input not, a diode must be put output to input across the regulator to protect it.

    1N4001
    ÚÄÄÄÄÄÄÄ´<ÃÄÄÄÄÄÄÄ¿
    ³ in ÚÄÄÄÄÄÄÄ¿out ³
    >ÄÄÄÄÄÄÂÄÁÄÄÄÄ´ 7805 ÃÄÄÄÄÁÄÂÄÄÄÄ> e.g. a Floated
    ³ ÀÄÄÄÂÄÄÄÙ ³ Battery



    Why Don't U send an interesting bul?

    73 De John, G8MNY @ GB7CIP


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